Single Head Injectable Powder Filling machine
The single head injectable powder filling machine model NKPF-120 is the most suited system for the round vials with a speed of 100 vials/min, depending on the shape and size of the vials. Constructed completely with stainless steel, our machines have built-in turn tables and a “no vial, no fill” system. Our model NKPF-120 can be the engineering solution to the powder filling industries.
Salient Features of Machines:
- Total Table top cGMP model.
- “NO VIAL, NO FILL” System eliminates wastage of costly powder.
- Spring loaded Teflon top seal for powder hopper reduces the friction between and top seal and avoid chance of white particle shading during production.
- Doctor blade and wiper blade can be adjusted from outside also without disturbing any production, which saves lot of time, powder wastage and chances of area condition disturbance.
- All assemblies under top plate are positioned as for easy cleaning or maintenance.
- Multiple dosing of injectable powder or changeover of container size and different fill size is possible by just changing the vial separator or size of the piston respectively.
- All driving is through High quality Gear motor for better machine performance without vibration or leakage of oil of area floor from gear box.
- Machine speed can be adjusted through A.C. Frequency drive, which is time saving and easy to synchronise unscrambler and scrambler speed with machine speed.
- Machine is provided with delrin conveyor belt to avoid sticking of vial on conveyor.
- Special clutch devices are provided on vial separator for safety purpose.
- Vibratory bowl for rubber stoppering unit support to run machine with total claimed speed of machine.
- Vacuum filter will be of PVC transparent material with nylon cartage having length of 10”.
- Pure air filters for Air and Vacuum.
- “No Stopper in Chute, Machine Stop System”
Schematic Machine working:
- The Powder Filling & Rubber Stoppering Machine is having vari-speed S.S. Slat chain Conveyor with optional Turn Table at in-feed & out-feed.
- When the machine starts Vials are feed from Turn Table. Product wheel will separate the vials, Powder is comes from the Hopper, Suck by Filling wheel & then fill in to vial by piston assembly fitted in Filling Wheel.
- Now, filled vials are travel to Stopping Station, Rubber stopper are comes from the hopper by chute one by one with the help of vibratory system. Rubber stopper puts on vials & press wheel are press the stopper on vials. Now, Filled & Stopper vials are goes to discharge end.
|Filling Speed||100 Vials/minute based on 5-10ml vial
(Depending up on size/types of vial & powder density)
|Design||Left –> Right|
|Powder Fill Size||50 mg to 1.5 grams. Single Dose (with Change Parts)
1.5 grams to 6 grams. Double, Triple and Four Doses.
Fill range depending upon vial opening and bulk density of powder. Under controlled level of Humidity (i.e. 25%)
|Fill Accuracy||±1% depending upon consistency and uniformity of bulk density of injectable powder|
|Product Conveyor||50 mm (2”) wide S. S. Slat conveyor|
|Powder Suction||Through Vacuum|
|Powder Delivered||Through Air/Nitrogen (Customer to Provide)|
|Stopper Delivered||Through Vibratory Bowl & Chute|
Material Input specifications:
|Vial Diameter||25 MM To 45 MM MAX.|
|Vial Height||75 MM MAXIMUM.|
|Rubber Stopper||20 MM DIAMETER.|
Optional features avilable on demand:
- Acrylic / Toughned Glass safety Cabinet for machine cover up.
- Seperate operating and controlling panel