Our designated models NKPF-240 of the double head injectable powder filling machine have a featured high speed mechanism with resourceful productivity requirements. Our device has an increased efficiency of packing results which matches the market standards and fulfils the client requirements. The model NKPF-240 has a higher production capacity of 240 vials/min.
Salient Feature of Machines:
- Total Table top cGMP model.
- “NO VIAL, NO FILL” System eliminates wastage of costly powder.
- Spring loaded Teflon top seal for powder hopper reduces the friction between and top seal and avoid chance of white particle shading during production.
- Doctor blade and wiper blade can be adjusted from outside also without disturbing any production, which saves lot of time, powder wastage and chances of area condition disturbance.
- All assemblies under top plate are positioned as for easy cleaning or maintenance.
- Multiple dosing of injectable powder or changeover of container size and different fill size is possible by just changing the vial separator or size of the piston respectively.
- All driving is through High quality Gear motor for better machine performance without vibration or leakage of oil of area floor from gear box.
- Machine speed can be adjusted through A.C. Frequency drive, which is time saving and easy to synchronise unscrambler and scrambler speed with machine speed.
- Machine is provided with delrin conveyor belt to avoid sticking of vial on conveyor.
- Special clutch devices are provided on vial separator for safety purpose.
- Vibratory bowl for rubber stoppering unit support to run machine with total claimed speed of machine.
- Vacuum filter will be of PVC transparent material with nylon cartage having length of 10”.
- Pure air filters for Air and Vacuum.
- “No Stopper in Chute, Machine Stop System”
Schematic Machine working:
- The injectable Powder Filler & Rubber Stoppering M/c is having vari-speed S.S. Slat chain Conveyor with optional Turn Table at in-feed & out-feed.
- When the machine starts Vials are feed from Turn Table. Product wheel will separate the vials, Powder is comes from the Hopper, Suck by Filling wheel & then fill in to vial by piston assembly fitted in Filling Wheel.
- Now, filled vials are travel to Stopping Station, Rubber stopper are comes from the hopper by chute one by one with the help of vibratory system. Rubber stopper puts on vials & press wheel are press the stopper on vials. Now, Filled & Stopper vials are goes to discharge end.
Main Technical Specification:
Filling Speed | 100 Vials/minute based on 5-20ml vial for(Depending up on size/types of vial & powder density) |
Design | Left –> Right |
Powder Fill Size | 50 mg to 1.5 grams. Single Dose (with Change Parts) 1.5 grams to 6 grams. Double, Triple and Four Doses. Fill range depending upon vial opening and bulk density of powder. Under controlled level of Humidity (i.e. 25%) |
Fill Accuracy | ±1% depending upon consistency and uniformity of bulk density of injectable powder |
Product Conveyor | 50 mm (2”) wide S. S. Slat conveyor |
Powder Suction | Through Vacuum |
Powder Delivered | Through Air/Nitrogen (Customer to Provide) |
Stopper Delivered | Through Vibratory Bowl & Chute |
Input Material Specification:
Vial Diameter | 25 MM To 45 MM MAX. |
Vial Height | 75 MM MAXIMUM. |
Rubber Stopper | 20 MM DIAMETER. |
Utilities:
Power supply | 415 Volts, 3 Phase (4 wire System) 50 Hz |
Vacuum Line | 800 mm hg (9/10 cfm) Nozzle Dia. 6.5 (Flexible Tube Connect with Clamp) |
Air Line | Filtered, Oil Free sterile low-pressure air or inert gas at 2 kg. cm² pressure (8/9 cfm) Nozzle Dia. 6.5 (Flexible Tube Connect with Clamp) |
Optional features available on demand:
- Acrylic or Toughened Glass Safety Cabinet for machine cover up.
- Separate Operating and controlling Panel.